Turnkey Solution
Developing a Complete One-Stop-Shop Framework for All Your Processing Needs
Hexagonal Technologies has been continuously enhancing its expertise and technical capabilities to achieve the highest engineering standards, always in compliance with the latest manufacturing practices. This enables us to offer complete Turnkey systems to our customers.
Hexagonal Technologies provides comprehensive engineering for each project, including layout drawings for each system, manufacturing of process, storage, and transfer equipment, as well as commissioning, installation, and start-up services. These are the core components of the customized Turnkey solutions we offer to our clients.
From Inception to Installation
Site Installation
Expertise and Services
Consistency
Benefits of working with us:
Price Certainty -Provides improved budgeting opportunities
Reduced Change Management Challenges – Streamlined communication
Reduce Cost Overruns – Team involvement in the design phase prevents delays and cost overruns.
Condensed Project Timelines – Procurement can occur simultaneously with design finalization.
Collaborative Approach
Risk Transference
Reduced Management Efforts – Reduces the need to manage and supervise numerous contracts
Consistent Quality – Quality control is integrated into the entire project.
Consultancy
Hexagonal has a team of consultants with extensive professional experience in the production departments, quality, engineering, research, and pharmaceutical industries records.
From the initial concept starting with an idea, to the final approval by national and international regulators, we will guide you safely in the whole process.
Engineering Design
Hexagonal SPM engineering capabilities comprise of proven processes and best practices which guarantee Quality by Design implementation from the outset and looks to provide integrated design, construction and GMP compliance.
Project Execution
When it comes to designing and building custom pharmaceutical machinery, you need a supplier Engineering Design with broad capabilities, experience.
Hexagonal start the project execution from the machinery manufacturing based on the machinery design settled in the engineering design step. After the shipment, workers will arrive onsite for cleanroom, machinery, and auxiliary facilities setup.
Project Management & Validation
During the project validation & qualification, our specialized technicians develop protocols, calibrate, and validate according to ISO, FDA & GMP, standards and national/international regulations.
Process Supervision
Project management a critical element in building complex machinery for the pharmaceutical industries. Project manager, process engineers and designers are assigned to each project. They are involved earlier in the project to define or review the scope of work.
Weekly project meetings
Open communications
Management of FAT & SAT tests
Installation schedule
Periodical quality inspection
Health and safety management and monitoring.
Process Qualification
Hexagonal has a highly qualified team of technicians experienced in the qualification process DQ, IQ, OQ, PQ following the validation master plan and applying the highest standards: ISO, GMP, and FDA.
Validation master plan
Standard Operating procedures
Qualification of FAT & SATs.
Machine’s user manual
Qualification documentation: IQ, OQ, PQ, FAT, SAT
The last but not the least before we finish up the project is the production trail run and personnel training. Hexagonal weight our responsibility as our reputation. Hexagonal will accompany our customer to successfully produce three batch of product and provide throughout training program.